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How the connected job site is evolving

Komatsu Smart Construction is putting real-time project information into the hands of the people who can act on it

An active job site with an excavator, hauler, and other heavy machinery
The connected job site brings together data from people, surveying equipment, and machines to improve productivity, efficiency, and decision-making across construction operations. Courtesy of Komatsu Ltd.

The connected job site brings together data from people, surveying equipment, and machines to improve productivity, efficiency, and decision-making across construction operations. As equipment and processes have become increasingly digital, the focus has shifted from collecting siloed data to connecting it and turning it into actionable information for all stakeholders.

For Komatsu, that means expanding its Smart Construction ecosystem with tools that make job site information easier to access and understand, so it can be acted on more quickly.

Smart Construction encompasses hardware, software, and services spanning machine guidance and control, drone surveying, project visualization, remote file transfer, remote operator support, reporting, and workforce management. Over the last several years, Komatsu has continued to add capabilities, and Ron Schwieters, senior manager of customer solutions at Komatsu, says an important part of that evolution has been making the technologies easier to implement without requiring specialized expertise, easing adoption for small- and medium-sized contractors.

How Smart Construction creates a connected view of the job site

Central to Komatsu's connected job site ecosystem is Smart Construction Dashboard, which combines data from machines, drones, and 3D design files to create a visualization of a project's progress, commonly described as a digital twin: a 3D representation of the physical job site.

A drone flight can establish an initial representation of existing conditions, and subsequent flights can document changes over time. How frequently contractors update the digital twin can vary with the needs of the project. Schwieters says drone flights may occur weekly or monthly, with twice a month being a common frequency.

But a job site continues to change between those flights. On a site with ten, 30, or 50 machines digging and moving material, the surface captured by a drone becomes dated as soon as the survey is complete.

Komatsu supplements drone data with as-built data, a digital record of the surfaces machines have actually created as they work. Factory-integrated Intelligent Machine Control (IMC) equipment can automatically provide that data, as can non-Komatsu machines equipped with Komatsu's 3D Smart Construction Machine Guidance system.

The result is a digital representation that continues to accumulate data as work progresses rather than relying exclusively on periodic surveys.

"We feel like that is a smart way. Automated data collection just makes it a really easy, simple workflow," Schwieters says.

Dashboard presents the information in an updated 3D view of the job site — including a comparison of current status against the design file — that contractors can use to assess overall production or drill down to individual machines. They can also move through a timeline to see how the project has changed and generate measurement reports for specific areas or stockpiles.

That creates both an operational tool and a record of progress. Contractors can use the information internally and document completed work for subcontractors, general contractors, and other project stakeholders.

A digital twin is a 3D representation of the physical job site. Courtesy of Komatsu Ltd.

Real-time job site data supports faster decision-making

The value of project progress visibility becomes clearer when conditions begin to diverge from the job site plan.

Within Dashboard, colour-coded project maps can show where work is at grade and where additional cut or fill is required. That visualization can help supervisors identify trouble areas and determine where work may be falling behind.

A superintendent overseeing several projects, for example, can review progress remotely, identify areas that need attention, and direct resources accordingly without physically visiting every site. The objective is to shorten the time between something changing on the project, someone recognizing it, and a decision being made.

Schwieters says contractors can now opt for hourly machine-data updates, compared with an eight-hour interval previously. Komatsu has also extended access to that information beyond the office with Smart Construction Dashboard Mobile.

Dashboard Mobile extends project visualization to phones and tablets, putting information previously associated more closely with office personnel and technical specialists into the hands of forepersons and other field personnel.

"Instead of just someone in the back office or a fancy technical guy, now the people who need the data have it in real time," Schwieters says.

Brian Souders, marketing manager for Smart Construction, gives the example of a utility contractor working toward a daily production target measured in linear feet. With project progress available through Dashboard Mobile, a supervisor in the field can see whether the crew is meeting that target and, if not, begin looking at what needs to change.

"Do we put another piece of equipment? Do we add some more crew to this? Why aren't we making our numbers?" Souders says.

Smart Construction lets contractors scale connectivity over time

Adopting an entire connected ecosystem at once may not be practical or necessary for every contractor. Organizations also vary widely in their digital readiness and familiarity with connected technologies. Smart Construction allows contractors to start with the capabilities that fit their operation and gradually add more as their needs evolve. For many, the starting point remains the machine.

A contractor may begin with an IMC machine or add 3D Machine Guidance to an excavator to allow an operator to work against a digital design. From there, contractors who want to wirelessly send design changes from the office to connected machines can add a Smart Construction Remote subscription.

Dashboard adds another layer by incorporating as-built data from the machines into a digital twin of the project environment for progress tracking, visualization, and reporting. Dashboard Mobile can be added to give that visualization to field personnel.

Other Smart Construction tools extend digital workflows beyond earthmoving. Smart Construction Field, for example, digitizes maintenance and administrative processes, including employee timecards, daily equipment inspections, and reporting. The recently introduced Smart Construction Whiteboard gives contractors a shared digital view of equipment assignments across projects.

This modular approach can make connected construction more accessible to small and medium-sized contractors, who, according to Schwieters, are beginning to look beyond the immediate production benefits of machine technology and pay more attention to the data generated as work progresses.

For smaller teams, the barrier can be the resources required to manage the digital workflow. A larger contractor may have a dedicated 3D manager responsible for files and connected technologies, while a smaller organization may not have the personnel to support that role. Schwieters says that is putting greater emphasis on simplifying the tools so they require less specialized management — but someone in the organization still needs to champion the change to digital.

Smart Construction Dashboard Mobile extends project visualization to phones and tablets, putting information into the hands of forepersons and other field personnel. Courtesy of Komatsu Ltd.

How contractors can get more from job site data

Machine automation tends to provide an immediate and highly visible benefit. An operator sees the blade respond automatically or uses machine guidance to reach grade. However, the data that machines generate can be easy to overlook, and not all contractors are taking full advantage of the information they can get from it.

"People are really focused on the machines and the automation of the machines and the stuff that happens on the machine side," Schwieters says. "The power of the data is somewhat forgotten."

The contractors getting the greatest value from connected technologies, he says, make data collection part of their standard workflow. Drone flights happen consistently, new machines are connected as they enter the fleet, and information is reviewed frequently enough to influence operations.

Reaching that point requires contractors to integrate connected technologies into established workflows, and the organizational challenge can grow as those connections extend beyond the job site. A change involving machine technology may primarily affect operators and site supervisors, while digitalizing other processes, such as timecards or inspections, can also involve accounting, payroll, and human resources.

The more parts of the business a connected system touches, the more people and processes have to adapt with it. That helps explain why technological capability can move faster than adoption.

But it is also where the broader value of connectivity begins to emerge. As separate streams of data come together, machine production, workforce activity, project progress, and eventually financial data can provide a more complete picture of how a project is performing.

That value can extend beyond decisions being made while the project is active. The information also creates a historical record that may become important long after work is complete.

Schwieters points to projects that appear to have gone smoothly until a dispute, rework requirement, or litigation arises, and historical information suddenly becomes important. For that reason, he says, data collection needs to be an ongoing part of the job.

"Once you leave that data in the dirt, you can't get it back."

A drone flight can establish an initial representation of existing conditions and subsequent flights can document changes over time. Courtesy of Komatsu Ltd.

Improving interoperability across mixed equipment fleets

Creating that more complete view of a project also means accounting for mixed fleets. For most contractors, the machines generating job site data come from multiple manufacturers.

Komatsu's core Smart Construction tools can work across mixed fleets, but connecting machine-generated data is more complicated. IMC machines and other equipment using Komatsu's 3D Machine Guidance can automatically send as-built data into Dashboard. Bringing comparable data in from other equipment may require adding a guidance kit, while data from different GNSS systems and file formats can require conversion.

Souders says those limitations reflect a broader interoperability challenge across the industry: equipment may be capable of producing useful information, but data needs to move effectively between machines and digital platforms to generate those insights.

Emerging ISO data standards for new equipment are one path toward improved interoperability, but Schwieters says there is still room to reduce the barriers between machines from different OEMs and the various data formats, software, and digital platforms offered by construction technology providers. Breaking down those barriers would make it easier for contractors to bring information from across their technology ecosystem into a more complete view of their operations.

How job site connectivity supports autonomous construction

Job site connectivity is making project information more accessible and actionable, creating opportunities for contractors to identify problems sooner, adjust resources, and keep production on track. Those digital capabilities underpin what will be the industry's next major advancement in job site productivity: autonomous operation.

For a machine to operate autonomously, it needs a digital representation of the job site and the work it is expected to complete.

"The things that we have in Smart Construction are the foundation of what autonomy is going to be," Souders says.

For contractors, the value of building that connected environment extends beyond how job site data is used today. The progression from digital plans to connected machines, digital twins, real-time progress tracking, and field-level decision-making is establishing the infrastructure for the next generation of construction technology.

This article originally appeared in the October 2026 issue of Heavy Equipment Guide.

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Chicago, IL
US, 60631

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