Cedarapids’ next-generation impactor plant processes 700 tph

Cedarapids has shared its newest addition to its portfolio of wheeled plants, the CRH5064 Portable HSI Impactor Plant. This plant is engineered to deliver heightened productivity, versatility, and ease of transport for today's demanding crushing operations. 

The portable impactor plant features advanced design to reduce maintenance, improve safety, and deliver consistent performance across diverse applications.

CRH5064 HSI Portable Plant prototype in action

At the core of the CRH5064 is the TI5064 Horizontal Shaft Impactor, delivering 400 horsepower. Engineered for today's high-tonnage demands, this crusher combines enhanced production with advanced safety features. 

The TI5064 features a high-inertia 4-bar rotor, monoblock primary curtain with replaceable tips, hydraulic tramp iron relief, and hydraulic-assisted apron adjustments. These features maximize output while protecting the machine and operators. Prototype testing demonstrated clear results, achieving 600-700 tons per hour through the plant when processing 30-inch minus shot rock limestone.

With a maximum feed size of up to 30 inches, the TI5064 is a simple solution for large-scale aggregate production, recycling, and demolition applications, delivering reliability and efficiency where it matters most. 

TI5064 HSI with 64-inch feed opening 

Key enhancements incorporated into the TI5064 design is the patented hydraulic overload protection on both aprons, hydraulic assist apron adjustment, and hydraulically opened hood for ease of inspection and maintenance. An optional jib crane and quick-release wedge lock-system makes changing blow bars easier. With proper site planning, no crane rental should be required for changing blow bars if equipped with the optional jib crane mounted to the structure of the crusher.

Vibratory Grizzly Feeder 

Another highlight to the CRH5064 plant is the new 60-inch x 20-foot Cedarapids Advantage Series Feeder delivering enhanced production and a long service life across the most rigorous applications. Its design is 80-inches wider than the largest previous model, maximizing crusher utilization and efficiency. Equipped with a large stroke, it achieves high throughput tonnage and superior material separation at the grizzly by removing fines early, feeding only what needs to be crushed to the crusher, ensuring optimal performance from the TI5064 HSI. 

This combination ensures high production, low maintenance, and increased throughput, optimizing operation and is ideal for a wide range of rigorous crushing applications; aggregate production as a primary crushing plant for quarry operations, or recycling and demolition providing efficient handling of RAP and concrete recycling. 

For added flexibility, a variety of options can be integrated, such as feed hopper extensions, hydraulic feeder lift option, blow bar jib crane, self-cleaning magnet, under-crusher pan feeder, electrical controls and grizzly fines across conveyors to suit many applications. Designed with mobility in mind, the plant is configurable with various axle options including standard quad, Washington spread quad, or 3+1. 

A unique feature is the removable feed hopper module for increased transportability in challenging regions offering a competitive edge in today's demanding market. Future secondary crusher configurations are in process to feature a TSV Screen feed version or a belt feed version. Both secondary versions of the plant will replace the VGF section of the plant, typically of primary crushing operations.