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Aggregates Equipment

Largest telescopic stacking conveyor in the world

Built for high production, the TeleStacker conveyor is the largest telescopic stacking conveyor in the world with operating tonnage ranging from 200 to 5,000 tph. It also has the ability to stockpile 30-percent more material per move than similar radial stackers. 

As a result of the robust steel construction of the FB Undercarriage, the TeleStacker conveyor is up to 35 percent heavier than most competitive conveyor machines, leading to enhanced stability and durability. Incorporating a wide base and heavy-duty internal conveyor support rollers, the unit offers heightened safety and stability both during operation and travel – even on rough terrain. Each support roller carries evenly distributed weight, reducing overall stress and extending the unit’s life. 

To ensure smooth mobility and flotation even over difficult terrain, the TeleStacker conveyor can be equipped with steel tracks and attached to Superior’s patented FD Series Axle. The combination enables fast, easy transition from radial to linear travel modes. The operator is able to simply lower the FD tracks into position to access the stacker’s radial model or hydraulically lift them up for linear travel.

Every TeleStacker Conveyor is custom designed and built to accommodate individual requirements and unique applications. 

The Mine Duty model is equipped with belt widths ranging from 24 to 72 feet.

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Aggregates Equipment

Terex Minerals Processing Systems Launches The Large Capacity MJ47 Primary Jaw Module

The Terex MJ47 Jaw Crusher
The Terex MJ47 Jaw Crusher

Terex Minerals Processing Systems has launched the new MJ47 primary jaw crusher module, increasing the application capabilities and crushing capacity of its existing modular product range with their largest jaw module to date.The Terex MJ47 jaw crusher module is designed for large quarries or contractors that want a stationary type design without the complexity of a normal stick-built plant.

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Aggregates Equipment

The new Terex Cedarapids CRJ3750 portable jaw plant offers high production and numerous options

The new Terex Cedarapids CRJ3750 plant combines a large 37” x 50” (940 x 1270mm) JS Series jaw crusher with a high stroke, 52” x 20’ (1321 x 6096mm) vibrating grizzly feeder resulting in a high production portable crushing machine. The CRJ3750 is built tough, including a new hopper design, to handle severe primary crushing applications. The highly mobile plant is easy to operate and maintain and offers new levels of reliability and convenience. The JS Series jaw crusher features the latest improvements such as wedge release jaw dies and hydraulic assist jaw crusher settings. The jaw crusher isolation mounts reduce plant vibration. The tail of the product conveyor lowers for operation, maximizing clearance under the jaw crusher. Multiple options are available, allowing customers to configure the plant to meet specific needs. Options include a rock breaker, folding hopper wings, hydraulic jacks, hydraulic deployed switchgear, and quad or 3+1 axle configurations.

Ed Sauser, Product Manager at Terex Minerals Processing Systems states, “The new CRJ3750 portable jaw plant was developed with input from numerous customers. The plant includes many features that simplify maintenance. We also designed in many options, including a boom mounted rock breaker, so the plant can be configured to meet customer’s needs.”

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Aggregates Equipment

Terex Finlay introduces new variant of class leading C-1550 cone crusher

The NEW Terex Finlay C-1550 is a high capacity and aggressive cone crusher for the surface ore mining and aggregate industries. This efficient and productive machine incorporates the proven Terex 1300 cone crusher with direct variable clutch drive, automatic tramp relief and ‘on-the-fly’ hydraulic adjustable closed side setting (CSS) adjustment.

The large hopper/feeder has an automated metal detection and a purge system to protect the cone and reduce downtime by removing metal contaminants via the purge chute.

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Asphalt Equipment

Asphalt Drum Mixers’ Weigh Conveyors Ensure Precise Asphalt Mix

Asphalt Drum Mixers, Inc., offers portable and stationary weigh conveyors, which are compatible with both its own and similar competitive models of asphalt plants. Weigh conveyors transfer material from cold feed bins into the drum and are designed to give an accurate weight measurement of the aggregate, allowing operators to achieve an optimum asphalt mix. Five models are available with various dimensions to meet the demands of many operations.

ADM’s weigh conveyors are available in truss or C-channel frame configurations. The drive system features an 1,800-rpm high efficiency motor, head-shaft-mounted gearbox, V-belt drives and high performance pulleys and idlers. Open-mesh safeguards protect the belt drives, and a sensor on the tensioning idler monitors the speed. The conveyor also includes an adjustable self-cleaning winged tail idler assembly, and the head section contains a spring-tensioned polyurethane belt scraper.

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Heavy Equipment Guide
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Aggregates Equipment

Large Screener Crusher Attachment Turns Loaders And Excavators Into High-Efficiency Processing Machines For Mining Applications

As costs for fuel, personnel, equipment and regulatory compliance rise, the extraction of resources from the ground in North America is becoming more expensive and complex. Inefficiency in the mining process adds to the cost of doing business, and often is a result of unnecessary processing steps, extra handling and wasted material.

Just about any mining application will follow many of the same traditional processing steps, whether it is hard rock mining, soft rock mining or quarrying. After blasting or excavating, large trucks transport the material to primary and secondary crushing and/or grinding and screening stages. Although the processes have remained the same for decades, this practice of taking the rock to the machine typically results in capital expenses from equipment purchases, as well as wasted material, time and fuel – ultimately resulting in unnecessary cost. It stands to reason, therefore, that anytime you can reduce processing steps in mining, you also are reducing time and cost.

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Aggregates Equipment

Rockster Recycler Introduces Interchangeable Duplex (Impact/Jaw Crusher) Plant

Rockster Recycler North America has introduced its mobile, patented Duplex System, a track-mounted crushing plant that allows the contractor to interchange an impact crusher with a jaw crusher, and vice-versa, on the same chassis. This unique capability creates a dual-purpose machine for a wider range of recycle, demolition and aggregate crushing applications. Available in the R1100/1200 impact/jaw models and the R900/800 impact/jaw models, the Duplex System allows one crusher unit to exchange with the other crusher unit in approximately four to five hours using an excavator. An overnight exchange of crusher units on the plant by a maintenance crew means the plant can be on the jobsite and ready to crush by morning. The R1100/1200 processes 280 to 350 tons per hour; the R900/800 processes 120 to 240 tons per hour.

Rockster Recycler’s horizontal shaft impact crushers feature two hydraulically adjustable swing-beams, as well as on-the-fly rotor speed adjustment for accurate material sizing and fines control. A massive rotor with four-bar hammer can be positioned in two-high and two-low or all four-high configuration. The hydraulically adjustable jaw crushers feature oversize bearings and shafts and are reversible to easily remove uncrushables.

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Aggregates Equipment

CDE Global expands its range with the R2500

CDE Global has embarked on a new phase of development with the introduction of a new R2500 dry screening plant.

The R2500 is a static primary screening unit capable of processing over 500tph in quarrying, recycling and mining operations. It represents an expansion to the CDE portfolio of products and broadens the range of services that CDE can provide. It seamlessly integrates into an existing or new washing system and ensures an increase in efficiency immediately. The R2500 is electric resulting in a substantial saving in fuel costs and a quieter, more environmentally-friendly operation.

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Aggregates Equipment

GreyStone’s New Portable Dewatering Screen Keeps Moisture As Low As 7-12%

The Portable Aggre-Dry Dewatering Screen from Columbus-based GreyStone, Inc., features a patented flume, allowing an operation to retain all of the fines discharged from the dewatering screw. The addition of the flume offers a flexible and cost-efficient solution for controlling, recycling and saving water and fines while producing sand and gravel products with a moisture content as low as 7 to 12 percent, along with a caked, dry sand product that an inclined dewatering screw alone cannot not achieve. Wheel-mounted for easy transportation, this 5-ft x 10-ft dewatering screen is ready to connect to a washing screw for on-demand production.

The Portable Aggre-Dry has several unique features, including a 0.25-mm screen opening, which reduces the amount of material that can fall through the screen. The feed from the screw allows the material to build to a bed depth of  up to 14 inches on the screen, squeezing additional moisture from the sand as the vibratory motors move it along the length of the screen deck, further reducing moisture content. There are screen panels on the sides of the Portable Aggre-Dry, which allow for even more water to be removed from the material.

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Aggregates Equipment

Powerscreen launches the Powertrak 750 scalping screen at Hillhead

Powerscreen will be launching the new Powerscreen® Powertrak 750 on stand L10 at the Hillhead exhibition in Buxton, UK from 24th – 26th June.

The Powertrak 750 screen is a multipurpose scalping machine, robustly constructed, and geared towards heavy duty scalping in applications such as blasted rock, overburden and C&D. The lively screening action lends itself equally as well to fine screening applications with materials such as crusher run and topsoil.

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Aggregates Equipment

New ALLU M-Series Screener Crushers Bring First-Step Processing To Mining And Aggregate

New Jersey-based ALLU Group, Inc. has introduced its NEW Mining Series (M-Series) all-in-one screener crusher attachment for mining and aggregates.

The M-Series processes a wide variety of mined materials, including coal, oil shale, limestone, dolomite, gypsum, phosphate, salt and other soft rock and attach to both wheel loaders and excavators. With the extraction of resources from the ground becoming ever more expensive and complex, ALLU’s innovative processing bucket converts a wheel loader or excavator into a high-capacity mobile pre-crushing and screening solution, which can place material either into stockpiles or directly into trucks. It reduces both capital investment and operating costs for the mine owner, while also significantly reducing equipment wear life, production time and operating costs.

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